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“An absolutely outstanding job”: StrikoMelter modernization helps automotive parts die caster achieve super energy savings by up to 24%."

Automotive manufacturers around the world rely on this global metal caster for strong lightweight parts that improve the performance, safety, and energy efficiency of their cars.

As such, the company is always looking at ways to maximize productivity while minimizing impact on operating costs and the environment.

Having relied on their high performance StrikoMelter at their plant in Germany for 17 years, they approached StrikoWestofen’ s dedicated aftermarket team to find out how modernizing their trusted melting furnace could help them melt more metal, use less energy, and do so cost effectively.

Modernization made easy.

StrikoWestofen’ s service engineers visited the site to conduct a detailed inspection, test current furnace performance, and identify the modernization options that would deliver optimal results.
Replacing StrikoMelter’ s lining and installing specially designed steel plates was the proposal presented. 

A spokesperson for the die caster said: “The process was impressively thorough and very transparent. The StrikoWestofen team clearly explained the reasons for the updates suggested and the ROI we can expect. 

 

Super savings achieved.

By using state-of-the-art materials to reline StrikoMelter furnaces values comparable with new models can often be achieved. This means modernization costs are rapidly recouped. 

For this project, steel plates were also implemented to protect the lining from charging material damage. The steel plates have already been installed in numerous customers’ furnaces and have been proven to extend the service life of the refractory material in the shaft.  

On completing the equipment modernization project, the furnace underwent performance test, and the results were shared with the customer, prompting the following response:  “From seamless project logistics to final furnace performance, everything has been amazing.” 

 

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